Highlights of Measuring Dielectrics With RF Equipment Part 3
by Peter McNeil | Feb 01, 2023
In the previous blogs in this series, the basics of dielectric measurement with RF equipment was discussed. This also included a highlight of two common methods of dielectric characterization using VNAs, transmission/reflection line method and Open-ended coaxial probe method. This section provides more insight into the free space method and resonant methods. Like other dielectric measurement methods, the methods described here make use of VNAs, Coaxial Cable Assemblies, High-speed End Launch Connectors, Coaxial GS/GSG Probes and Probe Positioner, various Waveguide hardware, and Waveguide Antennas.
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Peter McNeil | Jun 13, 2024 | RF Cable Assemblies
There are several commonly used methods of carrying electromagnetic energy along conductive pathways. The most common of which for RF applications are RF cable assemblies, such as coaxial cable or twisted pair. The better shielding and lower loss capability of coaxial cable means that for frequencies over a couple hundred-megahertz, coaxial cable assemblies are the most commonly used for high frequency applications from hundreds of megahertz to over 110 GHz. These cables are used in virtually every RF application, from home fixed wireless access to space communications. There are RF cable assemblies made for every environment RF equipment is used, including automotive, train/rail, marine/naval, aerospace, military/defense, and commercial.
RF coaxial cable assemblies are composed of three separate components and the method of attachment between the components. Each coaxial cable assembly has a coaxial cable and two coaxial connectors. The coaxial connectors need to be compatible with the coaxial cable, but not necessarily the same coaxial connector type. A coaxial cable assembly needs to be attached, or otherwise manufactured, in such a way that the coaxiality of the transmission line is maintained throughout the assembly. Coaxiality refers to the alignment of the inner conductor of the cable or connector and the outer shielding of the cable or connector. In some cases, a RF cable assembly may have a connector that is not a coaxial connector, but instead a banana connector or even exposed center conductor for specific use cases.
Coaxial Cables typically have a center conductor, dielectric spacer, an outer conductor, and an outer cable jacket. There may be a variety of additional layers to enhance environmental protection, physical ruggedness, or to enhance electrical performance. Though the most common type of coaxial cable found as cable assemblies is flexible cable, or flex cable, there is also rigid and semi-rigid coaxial cable. These cables tend to exhibit better electrical performance than flexible coaxial cables at the cost of less physical flexibility and the flexibility to be used in a variety of applications. RF Cables may have one of a variety of different connectors, the most common of which are threaded coaxial connector types, such as SMA, N-type, 4.3-10 DIN, 3.5mm, etc. There are also several common types of coaxial connectors that are push-connect, such as SMP, MCX, MMCX, QMA, and others. Bonnet style fittings are also common but are limited in frequency to 2 GHz. Different connectors can be used for each end of the coaxial cable assembly, but it is important to note that the maximum frequency of the cable, and many other of the electrical performance parameters, will be limited by the lowest rated of the coaxial cable assembly components
Peter McNeil | Sep 14, 2022 | Waveguide Terminations
A waveguide termination, or waveguide load, is a common waveguide component found in many RF systems, including radar, test & measurement, satellite communications, and aerospace communications. Similar to how RF coaxial terminations work, waveguide terminations absorb excess RF energy that enters the termination.
Waveguide Termination
Terminating a waveguide can be useful for a variety of reasons. For instance, with switching radar, if the transmitter needs to be switched off there will be some time before the high-power transmission devices can be deenergized. During this time period the transmission energy can be switched to a high-power waveguide load that safely absorbs the energy instead of the high-power RF signal energy being reflected back to the transmission devices or receiver devices. Another example is the termination of a directional coupler’s ports to realize certain configurations or enhance the coupler performance.
A waveguide termination is basically a waveguide flange, a waveguide, RF absorbing materials, and some form of thermal management/heat dissipation. The waveguide body is generally made of the same material as the termination heat sink and is commonly brass or aluminum but could be made of other engineering metals depending on the application. The RF absorbing material is often refractory ceramics, or some other stable RF absorbing material that can handle the high temperatures associated with absorbing RF engineering and effectively transfer the thermal energy to the thermal management features of the termination.
Depending on the power requirements, waveguide size, and other factors, there are several common options for waveguide thermal management. The most common for relatively low power terminations are just a straight body waveguide with the waveguide body being the RF absorber encapsulation and thermal management using passive cooling. Higher power waveguide loads can be designed with heat sink fins or even active cooling measures. Forced air cooling is the more common active cooling method used with waveguide terminations. However, liquid-cooled/water-cooled systems do exist for extremely high-power RF terminations. Another choice is to have a water coupled system, where water, or a water glycol mixture, is used as the RF absorbing material and thermal management transfer fluid.
The main electrical performance and features of a waveguide termination are frequency range (waveguide size), VSWR, and input power handling. Physical performance features, such as size, weight, and material are also significant concerns in many applications. Waveguide terminations are often plated or coated to prevent corrosion (passivation) and may also be additionally painted for enhanced environmental protection and thermal management considerations.
Peter McNeil | Jan 04, 2024 | RF Interconnects
RF Interconnect is another term for RF connections between devices, boards, ports, RF cable assemblies, waveguide, probes, antenna, and etc. As discussed in a previous blog post, What is an RF Connection, RF interconnects are a method of transferring RF signals from one node to another either conductively, through a transmission line (RF coaxial connectors/ coaxial cable assemblies), or through a waveguide. It can be argued that an RF antenna is also a form of interconnect, though it is really a transducer that converts electrical signals carried conductively to a free-space wavefront.
When speaking of RF interconnect, this generally refers to connections between circuit boards, devices, subsystems, systems, and between interconnects. The reason RF interconnects are used, especially transmission lines and waveguides, is because containing the RF signal energy in a transmission line or waveguide is generally a much more efficient method of transferring that signal energy from one point to another, that signal is shielded to some degree from interference/noise injections from outside sources, and these types of connections help to ensure that the signal is harder to intercept, jam, block, or otherwise interfere with.
There are a variety of types of transmission lines and waveguides, as well as other types of RF interconnects. The most common types of RF transmission lines that most engineers and professionals are aware of are coaxial transmission lines. These make up the bulk of RF interconnects between modules, subsystems, and systems. Waveguides such as rectangular, circulatory, and elliptical waveguides are also commonly used for high power, precision, and extremely high frequency signals in the millimeter-wave range. There are other types of transmission lines, including planar transmission lines used on planar substrates/laminates, such as PCB, low-temperature co-fired ceramic (LTCC), high-temperature co-fired ceramic (HTCC), flex-PCBs, semiconductors, and others. Example planar transmission lines are coplanar transmission lines and striplines, of which there are a variety of configurations. There are also planar waveguides, such as a microstrip.
There are also a variety of different connector and adapter styles that should be included in the RF interconnect categories. These include adapters from different transmission line types, such as a planar transmission line to a coaxial transmission line, or between different types of coaxial connector types. There are also adapters between coaxial transmission lines and waveguides. It is important to note here that coaxial transmission lines are broadband RF signal carrying medium, while waveguides are banded based on the geometry and structure. Hence, any adapter between a coaxial transmission line and a waveguide will have a lower cutoff frequency limited by the waveguide and a higher cutoff frequency either limited by the coaxial transmission line or waveguide, whichever is lower.
It can be argued that certain resonant coupling structures can also be considered interconnects, as well as components such as directional couplers and probes. However, passive structures like directional couplers and probes are generally not considered RF interconnects as they lack a conductive path for the signals and rely on coupling to fields external to the conductors of the main RF signal paths.